PVC foam board production line
Application
PVC foam board machine is used to produced PVC foam board with 1200mm or 1600mm width.PVC foam board is mainly used for kitchen ,bedroom and advertising decoration.The surface of PVC foam board can be treated by hot stamping or lamination, the surface is more glossy and more beautiful.
Main parameter:
Main auxiliary machines:
Main technical parameters of equipment:
1. Production materials: PVC mixture;
2. Product width: L=1220mm;
3. Product thickness: =5 ~ 20mm;
4. Maximum yield: 300Kg/H;
5. Service conditions: The power is 380V/3 phase /50Hz (except for special instructions).
Extrusion machine
Phi 80/156 one cone double extrusion machines
Type:
80/156 conical twin - screw exhaust extruder.
Feeding unit:
The stainless steel hopper is constructed with the material level window and the unload plugboard type.
And with automatic feeding device, the main machine and feeding can be synchronously adjusted, hopper with up and down feeding level device.
Extrusion unit:
Screw small diameter 80mm, big diameter 156mm, mixed type structure.
Machine barrel is corresponding matching type.
The base material is made of 38CrMoAlA high quality alloy steel and treated by nitriding.
The nitriding depth of screw was 0.3 ~ 0.6mm, and the nitriding hardness was HV740 ~ 940.
The desalting depth of the cylinder is 0.4 ~ 0.7mm, and the desalting hardness is HV940 ~ 1100.
Screw structure is suitable for PVC mixed materials.
Barrel screw origin:
The machine barrel screw is produced in Zhoushan, Zhejiang.
Barrel heating unit:
The casting aluminum heater is adopted, and the 4 zones are of 25KW.
Barrel cooling unit:
Each area is cooled by a 370W fan.
Temperature measuring element:
Pt-100 platinum resistance is adopted, and the temperature control instrument is Japanese RKC intelligent temperature control meter.
Deceleration mechanism unit:
Reducer learn Italian technology, the use of hard tooth surface helical gear grinding, gear are 20 crmoti carburized gear grinding processing, material of distribution box is the 38 crmoala nitriding gear grinding processing, shaft of 40 cr materials, stable operation, under 70 db noise, gear material is 20 crmoti through precision machining, sealing ring, the main bearing imported, with forced lubrication cooling unit, small volume, long service life, high precision.
(Produced in Jiangyin)
Power transfer unit:
Coupling construction.
Power unit:
Bedsiemens AC motor with 75KW power.
Control unit:
ABB inverter.
Exhaust unit:
Vacuum pump is 2.2KW water ring vacuum pump, with a set of vacuum drum, vacuum mouth with a vacuum meter and bleed valve.
Protection unit:
The protective cover is made of A3 steel, and the extrusion heating cover is made of stainless steel.
Frame structure:
Welded square pipe and reinforced structure are adopted.
Auxiliary equipment:
One feeding machine.
Products examples
Pratical applications
Application
PVC foam board machine is used to produced PVC foam board with 1200mm or 1600mm width.PVC foam board is mainly used for kitchen ,bedroom and advertising decoration.The surface of PVC foam board can be treated by hot stamping or lamination, the surface is more glossy and more beautiful.
Main parameter:
Model | SJSZ65/132 | SJSZ80/156 |
Production width | 1200 | 1600 |
Production thickness | 3-20mm | 5-30mm |
Kg/h | 350 | 500 |
Power of extruder | 75kw | 110kw |
Main auxiliary machines:
SRL-500/1000 hot and cooling mixer | 1 set |
SWP crusher | 1 set |
SMF400 PVC pulverizer | 1 set |
Hot stamping&lamination machine | 1 set |
Main technical parameters of equipment:
1. Production materials: PVC mixture;
2. Product width: L=1220mm;
3. Product thickness: =5 ~ 20mm;
4. Maximum yield: 300Kg/H;
5. Service conditions: The power is 380V/3 phase /50Hz (except for special instructions).
Extrusion machine
Phi 80/156 one cone double extrusion machines
Type:
80/156 conical twin - screw exhaust extruder.
Feeding unit:
The stainless steel hopper is constructed with the material level window and the unload plugboard type.
And with automatic feeding device, the main machine and feeding can be synchronously adjusted, hopper with up and down feeding level device.
Extrusion unit:
Screw small diameter 80mm, big diameter 156mm, mixed type structure.
Machine barrel is corresponding matching type.
The base material is made of 38CrMoAlA high quality alloy steel and treated by nitriding.
The nitriding depth of screw was 0.3 ~ 0.6mm, and the nitriding hardness was HV740 ~ 940.
The desalting depth of the cylinder is 0.4 ~ 0.7mm, and the desalting hardness is HV940 ~ 1100.
Screw structure is suitable for PVC mixed materials.
Barrel screw origin:
The machine barrel screw is produced in Zhoushan, Zhejiang.
Barrel heating unit:
The casting aluminum heater is adopted, and the 4 zones are of 25KW.
Barrel cooling unit:
Each area is cooled by a 370W fan.
Temperature measuring element:
Pt-100 platinum resistance is adopted, and the temperature control instrument is Japanese RKC intelligent temperature control meter.
Deceleration mechanism unit:
Reducer learn Italian technology, the use of hard tooth surface helical gear grinding, gear are 20 crmoti carburized gear grinding processing, material of distribution box is the 38 crmoala nitriding gear grinding processing, shaft of 40 cr materials, stable operation, under 70 db noise, gear material is 20 crmoti through precision machining, sealing ring, the main bearing imported, with forced lubrication cooling unit, small volume, long service life, high precision.
(Produced in Jiangyin)
Power transfer unit:
Coupling construction.
Power unit:
Bedsiemens AC motor with 75KW power.
Control unit:
ABB inverter.
Exhaust unit:
Vacuum pump is 2.2KW water ring vacuum pump, with a set of vacuum drum, vacuum mouth with a vacuum meter and bleed valve.
Protection unit:
The protective cover is made of A3 steel, and the extrusion heating cover is made of stainless steel.
Frame structure:
Welded square pipe and reinforced structure are adopted.
Auxiliary equipment:
One feeding machine.
Products examples
Pratical applications